First Post!

Finally getting started!

I'm documenting the build of my UDS (Ugly Drum Smoker). I've been working on design ideas for quite awhile. In its most basic form, a UDS is built from a recycled food-grade 55gal drum. All variations I've seen have some form of air control, fire basket and lid. A well designed UDS can keep the smoker at a consistent temperature for as much as 20 hours on as little as 6# of charcoal.

None of the designs I've seen use a water pan. I really like the protection a water pan gives the meat from direct exposure to the coals; otherwise searing the meat. I also like the idea of high humidity. I won't go into details right now, but I suspect a high humidity environment will help my pork butt break past "the stall" without wrapping in foil.

My plan is to build the smoker from modular rings cut from barrels. This has a couple of benefits:

1. Access to each level allowing adjustment in heat, refilling water pan, checking meat temperatures, etc.
2. Cooking more then 2 levels of food by adding rings (a UDS usually has only 1-2 grates)

There are some drawbacks I'm still contemplating.

1. Who can build it? I don't have a plasma torch or bead roller
2. Airtight. A UDS has control over temperature because it has control over air. Any air leaks will make the temperature harder to control.
3. Necessity. Are the added risks really worth it? Maybe K.I.S.S. is better.

I've also decided against investing in a Stainless Steel drum for the first build. Once I work out the kinks, I can decided if its worth it.

Deadline for a completed, tested and tweaked smoker is Kasson Festival in the Park which is August 4-10, 2014. Last year I placed 2nd for my ribs which is pretty impressive for my first competition! This year I'd like to improve that score and see if I can't place with the chicken thighs and Boston butt. I suspect my family and neighbors will benefit my multiple test-runs throughout the spring and summer leading up to the competition.

This blog is where I will record progress on the build, as well as record interesting parts and concepts I come across.